Revealing catchment differences to inform anoxic zone design

Temporary Optimisers compared settled-sewage composition across two process batteries before moving to an existing anoxic zone. Minute-level trends showed that Battery C received less soluble carbon relative to ammonium and behaved differently from the reference battery, prompting the project team to reconsider a conventional anoxic zone design and take a wider systems approach.

Decision Question

Could a conventional anoxic zone design release more capacity in Battery C, or did its catchment and wastewater composition require a different solution?

Site / Asset Snapshot

Site Type And Scale

Large activated-sludge works. 
Five process batteries, approx. 2.1 million PE

Project Context

AMP7 growth scheme
Nitrate management

Design Question

Existing Lane 18 anoxic zone assessed against a reference battery

Monitoring Scope

Two temporary Optimisers relocated across two one-week phases

Monitoring Strategy

The same Optimisers moved from catchment comparison to direct process assessment.

    Week 1: Compare settled sewage

    Battery B

    Reference load profile

    Battery C

    Target load profile

    Compare flow, dissolved COD and ammonium loading

    Week 2: assess lane 18 anoxic response

    Anoxic inlet

    Anoxic outlet

Project Need

    Primary Driver

    Release more hydraulic capacity in Battery C while managing nitrate under a growth scheme

    Evidence Gap

    Existing data did not explain inconsistent denitrification or show whether Battery C matched the reference battery

    Why it mattered

    A conventional anoxic zone solution risked carrying the wrong design basis into investment decisions

BI-Zen Delivery, Evidence And Decision Informed

Minute-level evidence linked anoxic performance to catchment loading and available soluble carbon

BI-Zen Delivery, Evidence And Decision Informed

Bi-Zen Delivery

Deployment

Two temporary Optimisers across Batteries B and C, then Lane 18 anoxic inlet and outlet

Measured

Dissolved COD and ammonium at one-minute resolution

Aligned With

Client flow data, process location and live dashboard trends

Service Provided

Rapid deployment, relocation, data checks, dashboards and engineering interpretation

Carbon source relative to ammonium loading

Carbon source relative to ammonium loading

What Became Clearer

Battery C did not behave like the reference battery. Minute-level trends showed a different diurnal load profile and less soluble carbon relative to ammonium. Lane 18 monitoring also confirmed that denitrification was not consistently established. The evidence linked the weak performance to influent conditions and process configuration, rather than anoxic volume alone.

Decision Informed

The project team could not assume that a conventional anoxic zone design would work across Battery C. The evidence prompted a wider systems review before selecting the growth solution and reduced the risk of investing in capacity that would not address the underlying limitation.