Digital Flow & Load evidence refined the rationalisation strategy across two works

BI-Zen deployed temporary Optimisers at the inlets to two large works within one catchment. High-frequency evidence established current loading profiles, quantified saline infiltration and tested the effect of digestate return liquors. At one works, the measured basis indicated a potential reduction of around 20% against historical values, allowing design assumptions to be reviewed before the rationalisation option progressed.

Decision question

What were the actual hydraulic and pollutant loading profiles at each works, and how should they inform rationalisation and future design?

Site / asset snapshot

Asset context

Two large works with historical PE values of 183,000 and 130,650

Field conditions

One partly underground inlet with poor rag capture and potential H₂S exposure

Project stage

Catchment rationalisation and design-basis review

Monitoring scope

Temporary optimisers at the inlet to both works

Parallel monitoring coverage

Comparable inlet profiles separated the effects of pumped inflows, salinity and return liquors across the two works.

    Works 1: pumped catchment

    Works 1: inlet monitoring*

    Works 1: salinity profile

    Works 2: catchment inflows

    Works 2: inlet monitoring

    Works 2: digestate return load

*works 1 inlet monitoring
**works 2 inlet monitoring

Project need

    Primary driver

    Test the historical loading basis before selecting a rationalisation or transfer solution

    Evidence gap

    Historic records and conventional samples could not resolve diurnal load, first flush or catchment-specific influences

    Why it mattered

    A poorly resolved design basis could increase transfer and treatment requirements, capital cost and operational risk

BI-Zen delivery, evidence and decision informed

Parallel inlet monitoring replaced historical assumptions with current, site-specific load profiles

BI-Zen delivery, evidence and decision informed

Bi-zen delivery

Deployment

Temporary optimisers at the inlet to both works
 

Measured

COD, ammonia, turbidity, conductivity and supporting parameters

Aligned with

Flow, pumping patterns, return liquors and historical loading records

Service provided

Rams-led deployment, remote review, sensor QA and live dashboards

Live profiles across two works

Live profiles across two works

What became clearer

The live profiles captured first-flush conditions, wide diurnal variation and differences between pumped inflows.

Conductivity trends quantified saline infiltration at one works. Ammonia data tested the contribution of digestate return liquors at the other. The measured basis indicated a potential reduction of around 20% against historical values.

Decision informed

The client gained a more defensible basis for comparing the two works and assessing the rationalisation option. The evidence showed where transfer and treatment assumptions could be refined before design, while retaining the safety and operating constraints identified during deployment.